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Indian Chain has been manufacturing
Stud Link Anchor Chain and the Accessories for the past 30 years
for various Shipbuilding yards in India to have requirements, we
are approved by all major Classification Societies like, IRS, ABS,
LRS, DNV, BV, GL, NKK. Most of the Naval Frigates built in India
are equipped with chains manufactured by Indian Chain. Over the
years we have developed and produced all accessories for anchor
chains like, Kenter Shackles, Swivels, Anchor Shackles, Senhouse
slips and various type of Anchor. We have been able to keep pace
with new technology and are fully equipped to manufacture Grade U3
chains for over 10 years. Our chains are now exported all over the
world.
CHAIN CABLE
Stud Link Chain Cables upto 70mm diameter are generally produced
in the length of 27.5 mtrs of half length of 13.75 mtrs. These can
be produced to desired shorter or longer length also. We also
manufacture Open Link Chains for Mooring buoys.
ACCESSORIES
Accessories like Kenter Shackles, 'D' Type Joining Shackles,
Anchor Shackles (End Shackles), Swivel Adapters etc. are produces
in our own forge shop and precision machined. Special naval
requirements of Box Swivel Adapters, Screw Stoppers, Blake
Stoppers, and Senhouse slips are also catered to.
ANCHOR
Cast steel and fabricated anchors upto 10 Tonnes are manufactured
in various types and designs and tested in our testing machine. |
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MATERIAL
The Steel used for the manufacture of chain cables and
accessories is procured from modern steel plants. It is fully killed fire
grain steel manufactured by latest steel making technology. Anchors are cast
or fabricated.
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MECHANICAL
PROPERTIES |
Grade |
Heat
Treatment |
Tensile
Strength N/mm2 |
Yield
Stress
N/mm2 |
Elongation
%
(min) |
R.A.
%
(min) |
Charpy
V Notch
Impact Test |
Test
Temp. |
Avg.
Energy Joules (Min) |
U1 |
Normalised |
300-490 |
- |
25 |
- |
- |
- |
U2 |
Normalised |
490-690 |
295 |
22 |
- |
- |
- |
U3 |
Quenched
& Tempered |
Min.
690 |
410 |
17 |
40 |
0oC |
60
50(weld) |
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MANUFACTURING
PROCESS
Chains are welded on
automatic flash butt welding machines. The weld areas is trimmed
all around the weld on specially designed machines to give a
smooth weld. Studs are hydraulically pressed in the link.
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HEAT
TREATMENT
To ensure required physical properties and homogeneous grain
structure, all chain are heat treated in automatic controlled
furnaces.
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INSPECTION
AND TESTING
Proof and Break Load testing of each chain and accessories is carried out on 500 Tonnes capacity Horizontal Testing Machine. Visual link by link inspection and dimensional check up is done after Proof Load Testing.
Magnetic particle test is carried out on forged and machined components to ensure flawless components.
Tensile tests and impact tests are performed on each batch of finished chain and accessories to comply with the requirement of the specifications. Testing is certified by Classification Societies as required by the Customer.
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PAINTING
AND PACKAGING
Chains and accessories are generally coated with bitumin. If desired these can be supplied in electro zinc plated or Hot dip galvanised condition. Chains are bundled and tied with wire ropes and loose items packed in wooden boxes.
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TESTING
REQUIREMENTS |
Chain
size (mm) |
GRADE
U1 |
GRADE
U2 |
GRADE
U3 |
Weight
of each lenght of 27.5 M with Kenter (Kg) |
Proof
Load |
Breaking
Load |
Proof
Load |
Breaking
Load |
Proof
Load |
Breaking
Load |
14 |
58 |
82 |
82 |
116 |
116 |
165 |
130 |
16 |
76 |
107 |
107 |
150 |
150 |
216 |
160 |
17.5 |
89 |
127 |
127 |
179 |
179 |
256 |
195 |
19 |
105 |
150 |
150 |
211 |
211 |
301 |
225 |
20.5 |
123 |
175 |
175 |
244 |
244 |
349 |
260 |
22 |
140 |
200 |
200 |
280 |
280 |
401 |
300 |
24 |
167 |
237 |
237 |
332 |
332 |
476 |
360 |
26 |
194 |
278 |
278 |
389 |
389 |
556 |
420 |
28 |
225 |
321 |
321 |
449 |
449 |
642 |
480 |
30 |
257 |
368 |
368 |
514 |
514 |
735 |
550 |
32 |
291 |
417 |
417 |
583 |
583 |
833 |
620 |
34 |
328 |
468 |
468 |
655 |
655 |
937 |
710 |
36 |
366 |
523 |
523 |
732 |
732 |
1050 |
800 |
38 |
406 |
581 |
581 |
812 |
812 |
1160 |
890 |
40 |
448 |
640 |
640 |
896 |
896 |
1280 |
980 |
42 |
492 |
703 |
703 |
981 |
981 |
1400 |
1080 |
44 |
538 |
769 |
769 |
1080 |
1080 |
1540 |
1170 |
46 |
585 |
837 |
837 |
1170 |
1170 |
1680 |
1280 |
48 |
635 |
908 |
908 |
1270 |
1270 |
1810 |
1380 |
50 |
686 |
981 |
981 |
1370 |
1370 |
1960 |
1480 |
52 |
739 |
1060 |
1060 |
1480 |
1480 |
2110 |
1600 |
54 |
794 |
1140 |
1140 |
1590 |
1590 |
2270 |
1720 |
56 |
851 |
1220 |
1220 |
1710 |
1710 |
2430 |
1865 |
58 |
909 |
1290 |
1290 |
1810 |
1810 |
2600 |
1990 |
60 |
969 |
1380 |
1380 |
1940 |
1940 |
2770 |
2120 |
62 |
1030 |
1470 |
1470 |
2060 |
2060 |
2940 |
2280 |
64 |
1100 |
1560 |
1560 |
2190 |
2190 |
3130 |
2440 |
66 |
1160 |
1660 |
1660 |
2320 |
2320 |
3310 |
2590 |
68 |
1230 |
1750 |
1750 |
2450 |
2450 |
3500 |
2750 |
70 |
1290 |
1840 |
1840 |
2580 |
2580 |
3690 |
2950 |
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ANCHOR
CHAIN ACCESSORIES |
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OPEN
LINK CHAIN AND ANCHOR |
END
LINK |
Nominal
dia
(D) |
Inside
Length
(P) |
Inside
Width
(W) |
Safe
Working Load
(kN) |
Proof
Load
(kN) |
Min.
Breaking Load (kN) |
Kg/M
(approx) |
Corresp.
Shackle size |
20 |
80 |
31 |
50 |
100 |
200 |
7.8 |
25 |
25 |
100 |
40 |
80 |
160 |
320 |
12.1 |
35 |
32 |
128 |
51 |
130 |
260 |
520 |
19.9 |
42 |
36 |
144 |
58 |
170 |
340 |
680 |
25.1 |
42 |
38 |
152 |
61 |
190 |
380 |
760 |
29.5 |
46 |
42 |
168 |
67 |
230 |
460 |
920 |
36.0 |
46 |
44 |
176 |
70 |
250 |
500 |
1000 |
39.4 |
50 |
50 |
200 |
80 |
330 |
660 |
1320 |
50.5 |
57 |
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Min.
Breaking Load (kN) |
Kg/M
(approx) |
Corresp.
Shackle size |
24 |
96 |
38 |
30 |
120 |
48 |
34 |
136 |
54 |
38 |
152 |
61 |
43 |
172 |
69 |
48 |
192 |
77 |
53 |
212 |
85 |
60 |
240 |
96 |
67 |
268 |
107 |
76 |
304 |
122 |
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Size
D |
W |
L |
E |
B |
H |
G |
Weight
each
(kgs) |
SWL
(kN) |
Proof
Load
(kN) |
25 |
74 |
190 |
57 |
25 |
35 |
159 |
3.3 |
50 |
100 |
35 |
79 |
243 |
82 |
38 |
49 |
189 |
7.3 |
80 |
160 |
42 |
86 |
276 |
93 |
43 |
56 |
210 |
11.8 |
170 |
340 |
46 |
100 |
311 |
105 |
49 |
63 |
238 |
15.8 |
230 |
460 |
50 |
113 |
346 |
118 |
54 |
70 |
257 |
22.2 |
250 |
500 |
57 |
123 |
370 |
133 |
57 |
79 |
292 |
29.6 |
330 |
660 |
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Dimensions
in mm |
Load
in kN |
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'D'
TYPE JOINING SHACKLE |
KENTER
SHACKLE |
Chain
Size |
D |
P |
E |
G |
L |
Weight
(kgs) |
14 |
18 |
22 |
20 |
39 |
99 |
1.0 |
16 |
21 |
26 |
22 |
45 |
114 |
1.5 |
17.5 |
23 |
28 |
24 |
49 |
124 |
2.0 |
19 |
25 |
30 |
26 |
53 |
135 |
2.2 |
20.5 |
27 |
33 |
28 |
57 |
146 |
2.3 |
22 |
29 |
35 |
30 |
61 |
156 |
2.8 |
24 |
31 |
38 |
34 |
67 |
170 |
3.8 |
26 |
34 |
42 |
36 |
73 |
185 |
4.5 |
28 |
36 |
45 |
40 |
78 |
199 |
5.5 |
30 |
39 |
48 |
42 |
84 |
213 |
6.8 |
32 |
42 |
51 |
44 |
90 |
227 |
8.0 |
34 |
44 |
54 |
48 |
95 |
241 |
11.1 |
36 |
47 |
58 |
50 |
101 |
256 |
11.7 |
38 |
49 |
62 |
54 |
106 |
271 |
13.2 |
40 |
52 |
64 |
56 |
112 |
284 |
17.0 |
42 |
55 |
68 |
58 |
118 |
300 |
19.0 |
44 |
57 |
70 |
62 |
123 |
312 |
23.0 |
46 |
60 |
74 |
64 |
129 |
327 |
24.4 |
48 |
62 |
77 |
68 |
134 |
341 |
27.0 |
50 |
65 |
80 |
70 |
140 |
355 |
31.0 |
52 |
68 |
83 |
74 |
146 |
369 |
35.0 |
54 |
70 |
86 |
76 |
151 |
383 |
44.0 |
56 |
73 |
90 |
78 |
157 |
398 |
44.0 |
58 |
75 |
93 |
82 |
162 |
412 |
45.0 |
60 |
78 |
96 |
84 |
168 |
426 |
52.0 |
62 |
81 |
99 |
86 |
174 |
440 |
61.0 |
64 |
83 |
102 |
90 |
180 |
454 |
66.0 |
66 |
86 |
106 |
92 |
185 |
469 |
71.0 |
68 |
88 |
109 |
96 |
190 |
483 |
78.9 |
70 |
91 |
112 |
98 |
196 |
497 |
84.5 |
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Chain
Size
D |
A |
B |
C |
Weigth
(kgs) |
14 |
84 |
59 |
21.3 |
0.5 |
16 |
96 |
67 |
24.3 |
0.6 |
17.5 |
105 |
74 |
27 |
0.8 |
19 |
114 |
80 |
29 |
1.1 |
20.5 |
123 |
86 |
31 |
1.2 |
22 |
132 |
92 |
33 |
1.8 |
24 |
144 |
101 |
36 |
2.5 |
26 |
156 |
109 |
40 |
2.9 |
28 |
168 |
118 |
43 |
3.8 |
30 |
180 |
126 |
46 |
4.7 |
32 |
192 |
134 |
49 |
5.0 |
34 |
204 |
143 |
52 |
6.6 |
36 |
216 |
151 |
55 |
7.2 |
38 |
228 |
160 |
58 |
8.3 |
40 |
240 |
168 |
61 |
9.7 |
42 |
252 |
176 |
64 |
10.4 |
44 |
264 |
185 |
67 |
13.0 |
46 |
276 |
193 |
70 |
14.9 |
48 |
288 |
202 |
73 |
15.5 |
50 |
300 |
210 |
76 |
18.0 |
52 |
312 |
218 |
79 |
22.0 |
54 |
324 |
227 |
82 |
24.2 |
56 |
336 |
235 |
85 |
24.7 |
58 |
348 |
244 |
88 |
27.0 |
60 |
360 |
252 |
91 |
33.4 |
62 |
372 |
260 |
94 |
36.7 |
64 |
384 |
269 |
97 |
40.0 |
66 |
396 |
277 |
100 |
44.0 |
68 |
408 |
286 |
103 |
48.3 |
70 |
420 |
294 |
106 |
50.0 |
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'D'
TYPE ANCHOR JOINING SHACKLE |
SWIVEL
ADAPTER |
Chain
Size |
D |
P |
T |
E |
G |
L |
Weight
(kgs) |
14 |
20 |
25 |
20 |
43 |
33 |
122 |
1.7 |
16 |
22 |
29 |
22 |
50 |
35 |
139 |
1.8 |
17.5 |
24.5 |
31 |
24.5 |
54 |
42 |
152 |
2.4 |
19 |
26.5 |
34 |
26.5 |
59 |
46 |
165 |
3.1 |
20.5 |
28.5 |
37 |
28.5 |
64 |
50 |
178 |
3.2 |
22 |
31 |
39 |
31 |
68 |
52 |
191 |
3.9 |
24 |
34 |
42 |
34 |
74 |
57 |
209 |
5.6 |
26 |
37 |
46 |
37 |
81 |
61 |
226 |
6.4 |
28 |
39 |
51 |
39 |
87 |
68 |
244 |
8.5 |
30 |
42 |
54 |
42 |
93 |
72 |
261 |
9.8 |
32 |
45 |
57 |
45 |
99 |
76 |
278 |
10.2 |
34 |
48 |
62 |
48 |
105 |
78 |
296 |
17.6 |
36 |
50 |
65 |
50 |
112 |
87 |
313 |
18.6 |
38 |
53 |
69 |
53 |
118 |
92 |
331 |
20.0 |
40 |
56 |
72 |
56 |
124 |
96 |
348 |
23.0 |
42 |
59 |
75 |
59 |
130 |
100 |
365 |
26.0 |
44 |
62 |
79 |
62 |
136 |
105 |
383 |
30.0 |
46 |
64 |
83 |
64 |
143 |
111 |
400 |
33.0 |
48 |
67 |
87 |
67 |
149 |
116 |
418 |
40.0 |
50 |
70 |
90 |
70 |
155 |
120 |
435 |
46.4 |
52 |
73 |
93 |
73 |
161 |
124 |
452 |
51.0 |
54 |
76 |
97 |
76 |
167 |
192 |
470 |
57.0 |
56 |
78 |
101 |
78 |
174 |
135 |
487 |
63.0 |
58 |
81 |
105 |
81 |
180 |
140 |
505 |
67.0 |
60 |
84 |
108 |
84 |
186 |
144 |
522 |
79.0 |
62 |
87 |
111 |
87 |
192 |
148 |
539 |
92.0 |
64 |
90 |
115 |
90 |
198 |
153 |
557 |
96.0 |
66 |
92 |
119 |
92 |
205 |
159 |
574 |
106.0 |
68 |
95 |
123 |
95 |
211 |
164 |
592 |
113.6 |
70 |
98 |
126 |
98 |
217 |
168 |
609 |
121.0 |
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Chain
Size |
Length
(L) |
Weigth
(kgs) |
14 |
364 |
2.8 |
16 |
416 |
4.0 |
17.5 |
455 |
5.4 |
19 |
494 |
6.4 |
20.5 |
533 |
7.8 |
22 |
572 |
9.8 |
24 |
624 |
12.8 |
26 |
676 |
16.0 |
28 |
728 |
21.0 |
30 |
780 |
24.9 |
32 |
832 |
30.0 |
34 |
884 |
36.0 |
36 |
936 |
43.0 |
38 |
988 |
50.7 |
40 |
1040 |
57.0 |
42 |
1092 |
68.0 |
44 |
1144 |
79.0 |
46 |
1196 |
89.0 |
48 |
1248 |
101.0 |
50 |
1300 |
115.0 |
52 |
1352 |
130.0 |
54 |
1404 |
147.0 |
56 |
1456 |
160.0 |
58 |
1508 |
181.0 |
60 |
1560 |
200.0 |
62 |
1612 |
220.0 |
64 |
1664 |
240.0 |
66 |
1716 |
265.0 |
68 |
1768 |
292.0 |
70 |
1820 |
318.0 |
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